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A Very
Simple Transmission
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To understand the basic idea
behind a standard transmission,
the
diagram above shows a very simple
two-speed transmission in neutral: |
Let's look at each of the parts
in this diagram to understand how
they fit together:
- The green shaft comes from
the engine through the
clutch. The green shaft and
green gear are connected as a
single unit. (The clutch is a
device that lets you connect and
disconnect the engine and the
transmission. When you push in
the clutch pedal, the engine and
the transmission are
disconnected so the engine can
run even if the car is standing
still. When you release the
clutch pedal, the engine and the
green shaft are directly
connected to one another. The
green shaft and gear turn at the
same rpm as the engine.)
- The red shaft and gears are
called the layshaft.
These are also connected as a
single piece, so all of the
gears on the layshaft and
the layshaft itself spin as one
unit. The green shaft and the
red shaft are directly connected
through their meshed gears so
that if the green shaft is
spinning, so is the red shaft.
In this way, the layshaft
receives its power directly from
the
engine whenever the clutch
is engaged.
- The yellow shaft is a
splined shaft that connects
directly to the drive shaft
through the
differential to the drive
wheels of the car. If the wheels
are spinning, the yellow shaft
is spinning.
- The blue gears ride on
bearings, so they spin on the
yellow shaft. If the engine is
off but the car is coasting, the
yellow shaft can turn inside the
blue gears while the blue gears
and the layshaft are motionless.
- The purpose of the
collar is to connect
one of the two blue gears to the
yellow drive shaft. The collar
is connected, through the
splines, directly to the yellow
shaft and spins with the yellow
shaft. However, the collar can
slide left or right along the
yellow shaft to engage either of
the blue gears. Teeth on the
collar, called dog teeth,
fit into holes on the sides of
the blue gears to engage them.
Now, let's see what happens when
you shift into first gear |
First
Gear
The picture shows how, when
shifted into first gear, the collar
engages the blue gear on the right:
In this picture, the green shaft
from the engine turns the layshaft,
which turns the blue gear on the
right. This gear transmits its
energy through the collar to drive
the yellow drive shaft. Meanwhile,
the blue gear on the left is
turning, but it is freewheeling on
its bearing so it has no effect on
the yellow shaft.
When the collar is between the
two gears (as shown in the first
figure), the transmission is in
neutral. Both of the blue gears
freewheel on the yellow shaft at the
different rates controlled by their
ratios to the layshaft.
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From this discussion, you can
answer several questions:
- When you make a mistake
while shifting and hear a
horrible grinding sound, you are
not hearing the sound
of gear teeth mis-meshing. As
you can see in these diagrams,
all gear teeth are all fully
meshed at all times. The
grinding is the sound of the
dog teeth
trying unsuccessfully to engage
the holes in the side of a blue
gear.
- The transmission shown here
does not have "synchros"
(discussed later in the
article), so if you were using
this transmission you would have
to double-clutch
it. Double-clutching was common
in older cars and is still
common in some modern
race cars. In
double-clutching, you first push
the clutch pedal in once to
disengage the engine from the
transmission. This takes the
pressure off the dog teeth so
you can move the collar into
neutral. Then you release the
clutch pedal and rev the engine
to the "right speed." The right
speed is the rpm value at which
the engine should be running in
the next gear. The idea is to
get the blue gear of the next
gear and the collar rotating at
the same speed so that the dog
teeth can engage. Then you push
the clutch pedal in again and
lock the collar into the new
gear. At every gear change you
have to press and release the
clutch twice, hence the name
"double-clutching."
- You can also see how a small
linear motion in the gear shift
knob allows you to change gears.
The gear shift knob moves a rod
connected to the fork. The fork
slides the collar on the yellow
shaft to engage one of two
gears.
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See the next page for info on
automatic transmissions |
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